What's included
An expansion is not one project with six phases; it is a series of negotiated possessions inside a live operation. The template keeps the operational constraint visible in every phase:
- Planning, ops liaison & consents — Passenger flow modelling, airline and handler agreement, the phasing and possession strategy, airside works permits and contractor passes. Milestone: possession calendar agreed.
- Design & enabling works — Concept and detailed design, fire strategy, hoarding lines and temporary wayfinding, utility diversions and the temporary passenger routes that must exist before anything closes. Milestone: enabling works complete.
- Possession 1 — pier extension — Hoardings up, apron and stand reconfiguration, pier frame and envelope, airbridges and gate rooms, then stands handed back to operations. Milestone: stands returned to service.
- Possession 2 — security & check-in — Temporary screening lanes proven at peak hour first, then check-in demolition, new islands, central search fit-out and border hall works.
- Baggage & systems integration — Baggage handling installation, hold baggage screening, sortation testing, FIDS and PA, CCTV and access control, and airline CUTE/CUPPS. Milestone: systems integration complete.
- ORAT, trials & switchover — Operational readiness, staff familiarisation, trial passenger operations, evacuation drills, regulator inspection and the overnight switch. Milestone: full operations.
How to customize it
- Replace the two possessions with your own, and give each one a start and end date agreed with airport operations rather than with the contractor.
- Set the possession windows to your real off-peak season and check the traffic forecast, not last year's — a possession sized for February does not fit in July.
- Add a row for contractor pass processing per wave of workers; airside vetting has a lead time and it has stopped more mobilisations than material shortages have.
- Insert a night-works bar wherever the work cannot happen during operating hours, and staff the escorts that go with it.
- Split baggage system testing into installation, integration and volume/sortation testing; the last one is what finds the problems and it is the one that gets squeezed.
- Mark the possession calendar, stands returned to service, screening capacity proof, systems integration and full operations as milestones.
Scheduling tips
- The possession calendar is the programme. Once airport operations, airlines and handlers have signed it, the construction sequence is derived from it — not the other way round.
- Build the temporary route before you need it, and walk it with a real passenger load. Temporary wayfinding that reads fine on a drawing fails at 6am with a full A380 and a family with three trolleys.
- Treat airside access as a resource with a lead time. Passes, escorts, driver permits and vehicle inspections all take weeks, and an escorted crew works at a fraction of a landside crew's rate — price that into durations.
- Do not let baggage integration start after the building is finished. A BHS is a machine with a long test curve; sortation and reconciliation testing needs months and it is on the critical path to opening.
- Run a genuine trial operation with volunteer passengers. It finds the queue pinch points, the FIDS gaps and the staffing shortfalls that a systems test never will, and it is far cheaper than finding them on day one.
- Plan the switchover as a night operation with an abort point. Decide in advance what state the terminal must be in by a given hour for the switch to proceed, and what you revert to if it is not.
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Frequently asked questions
How long does an airport terminal expansion take?
Phased expansions of an operating terminal commonly run two to four years, because work is delivered in negotiated possessions rather than continuously. The template uses a roughly two-year programme you can extend by adding possessions.
What is ORAT and when should it start?
Operational readiness and airport transfer covers procedures, staffing, familiarisation and trials. It should start while construction is still running — typically six to nine months before opening — not after handover.
How do we keep security screening capacity during works?
Commission temporary lanes first and prove them at peak hour before touching the existing search area. The template makes that proof a milestone that gates the second possession.
Why do airside works take longer than equivalent landside works?
Passes, escorts, vehicle permits, restricted working hours and stand availability all reduce effective productivity. Plan airside durations well above the same scope landside and add a pass-processing bar.
How is this different from a new-build terminal programme?
A new build has no passengers to protect and can be sequenced for construction efficiency. This template is organised around possessions, temporary routes and preserved capacity, which is what makes an expansion slower.
Is the airport terminal expansion template free?
Yes. Free Excel, PowerPoint and CSV downloads, and free online editing with no account and no watermark.